在絲網印刷行業,絲印膠水,特別是水溶性的類型,己經大量採用。絲印膠水和傳統的雙面膠紙比較,的好處是很明顯的。絲印膠水能將廢品減少到最低的水平,因而降低製造成本。美國「3M」是世界工業膠水的領導者,他們的水性絲印膠水是SP7533 和6010 的型號。
工業膠水
3M (工業膠水部) 供應多種不同、專門的膠水產品: 專為工業、商業 及消費者市場。例如: 應用於飛機製造及保養廠。
SP-7533 規格
3M SP-7533
SP-7533
Heat Resistance Water Based
Screen Printable Adhesive
Description:
SP-7533 is a screen printable emulsion based adhesive that offers excellent adhesion, superior high temperature performance.
Superior adhesion on polyester, ABS and other High Surface Energy plastic.
Superior high temperature performance.
Offers excellent screen printability, can be printed with very fine screen pattern.
Does not attack ink and substrate surface since this is a water based product.
Does not contain solvent and therefore does not emit toxic gas during processing.
Characteristics:
|
Material |
Acrylic based polymer |
pH |
approx. 7.0 |
|
|
Solid content |
65% |
Flash Point |
N.A. |
|
|
Solvent |
Water |
Specific Gravity |
1.02 |
|
|
Viscosity |
approx. 35,000 cps |
Colour |
milky white |
Application:
Attachment of graphic overlay in membrane switch applications in automobile, electrical goods and industrial equipments.
Attachment of low foaming materials.
Plastic and stainless steel panels attachment.
Equipment:
Screen printing machine is recommended for applying the adhesive.
Other Printing Accessories:
Stainless steel screen with 70 to 150 mesh is recommended.
(polyester screen mesh can also be used)
The best thickness (dry film) is 35 to 70 micron. Thinner coat of adhesive will result in lower adhesion strength. Thicker coat of adhesive can be achieved by controlling emulsifier thickness or squeegee pressure.
Since this is a water based adhesive, water resistant emulsifier and masking agent must be used.
Printing:
Ensure that the printed surface is free of dirt, oil, grease and other contaminants.
Stir the adhesive well before use.
Apply suitable amount of adhesive on the screen and ensure continuous production run to prevent drying of adhesive on screen. Drying on screen will increase the adhesive viscosity and result in poor printability.
Discard excess adhesive left over from each production run. Please DO NOT transfer excess adhesive back to the container.
Drying:
70 deg. C for about 5 minutes
50 deg. C for about 15 minutes
(applicable when printed using #100 mesh stainless steel screen)
Drying time is dependent on the coating thickness and substrates. The adhesive will turn from milky white to transparent upon drying. This can be used as a good indication as to when the adhesive can be applied onto the substrate surface.
Application on substrate surface:
Ensure that the substrate surface is free of dirt, oil, grease and other contaminants.
Ensure sufficient pressure is being applied.
In cases where liner is being used, ensure that the release coating does not migrate to the adhesive.
Cleaning of screen mesh
Clean the screen mesh immediately with water after each production run. Adhesive dried on the screen and inside the mesh can be removed using cleaner 30 and then rinsed with water. Better result can be achieved using air blower for cleaning.
Performance characteristics:
1. 180 deg. peel strength
Substrate: 100 micron polyester film/various substrates
Test sample: 35 micron adhesive, 2kg roll - 6 times, dried at 70 deg. C for 20 minutes
Conditioning: 50 deg. C for 24 hours
Testing conditions: peel rate - 300 mm/minutes at 25 deg. C
|
Substrate |
Peel strength (kgf/25mm) |
|
Stainless steel |
2.9 |
|
ABS |
1.3 |
|
Rigid PVC |
2.4 |
|
Polycarbonate |
1.3 |
2. Aging resistance – 180 deg. peel strength
Substrate: 100 micron polyester film/ABS
Test sample: 35 micron adhesive, 2kg roll – 6 times, dried at 70 deg. C for 20 minutes
Testing conditions: peel rate – 300 mm/minutes at 25 deg. C
|
Conditioning |
Peel strength (kgf/25mm) |
|
Initial (50 deg. C for 24 hours) |
1.3 |
|
80 deg. C for 1000 hours |
2.5 |
|
60 deg. C at 95% R.H. for 1000 hours |
1.5 |
|
Water immersion at 40 deg. C for 1000 hours |
1.4 |
3. High temperature shear strength
Substrate: 100 micron polyester film/Stainless Steel
Test sample: 35 micron adhesive, 2kg roll – 6 times, dried at 70 deg. C for 20 minutes
Testing conditions: Place sample with 25mm X 25mm adhesion area into oven.
Oven temperature was programmed to increase at a rate of 2 deg. C/5 minutes.
Note the temperature when the weight falls.
|
Weight |
Temperature (deg. C) |
|
1 kg |
77.4 |
|
500 g |
138.6 |
Storage:
Do not freeze product.
Store product between 5 to 35 deg. C.
Keep container tightly closed when not in used.
Warning:
This product may caused eye irritation.
Safety precaution:
Avoid eye contact and prolong skin contact.
First Aid:
In case of eye contact immediately flush eyes with plenty of water. If irritation persist, call a physician.
~END~
REV0400
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